KAL DCL format
KAL Defect Classification List for all Opco. NO.: KAL-H/H-G026
Product: Non-Digital Caliper Revision No.: 0
Remark: DCL listing requirments are min. grade of product, if any difference please check the relevant PS. Issue Date : 12/Sep/2005
Issued by: Sam Gong
Standard No.: ISO 6906 Approved by:
Point standard clause Attribute Category Level
Packaging and Labelling AQL: Critical-0 ,
1 Product must conform to sealed sample Major Level II
2 Wrong product / packaging Major
3 Missing barcode/Barcode read not equivalent to stated one Major
4 Poor/broken packaging Major
5 wrong or missing the lable Major
6 Barcode can't scanned out (please refer to remark 3 relating the requirement for scanning grade) Major/Minor
7 Wrong version for insturction manual Major
8 Polybag used over 190mm in mouth, add warning word on it Major
9 Bag thicknes less than 38 microns, perforated with 6mm diameter holes Major
Components and Appearance Check AQL: Critical-0 ,
1 Sharp edges / sharp points (other than intended cutting edges) Critical Level II
2 Crack/Chips in glazed parts or component Major
3 Rust / corrosion on any metal components. Major
4 Flash marks on plastic parts/burr marks on metal parts Major/Minor
5 Colour variation from sealed sample Major/Minor
6 Scratched marks on surface Major/Minor
7 Dirty stain on body Major/Minor
8 Rough edges/body Major/Minor
9 The scale and words on the surface is illegible Major
10 Poor plating chrome and coating Major/Minor
11 The claw of caliper is not parallel Major
12 Slider move smoothly Major
Physical Character and Dimension Check,
1 Dimension outside specification Major S-1
2 Measuring face hardness >550HV in stainless steel and >700HV for carbon steel Major
"Zero point" vaue corrective or not Major
LCD value mobility test: No change more than after measureing guage 10 times Major
LCD value steady test: No change more than within 1hr Major
3 Accuracy testing :meaure the following gauge three tme each, the reading gap small than accuracy() Major
4 5mm;20mm;50mm;80mm;120mm;150mm, max measurment range Major
Function and Assembly Test,
1 Clamping screw didn't have function Major S-1
Rubbing Test
1 Scale marks printed on product peeled off after erasing test Major/Minor
Dropping Test
1 Failed product's function/poor workmanship/obviously damged packaging after dropping 1 master/outer carton from 1 corner, 3 edges and 6 faces. (please refer to remark 4 to determine the dropping height) Major/Minor
Remark:
1 Before ispection, 100% of the articles have been produced (finish products) and at least 80% a re packed in the export cartons. If quantity of products could not get above requirement, inform relevant QA immediately, and get QA confirmation before inspection.
2 If the inspection result is" Fail", inform relevant QA immediately. And leave factoy after QA approval.
3 Barcode scanning grade should be "B" class or above for B&Q, "C" or above for other OPCOs.
4 Carton Weight Dropping Height
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