WGCX fast
response
board
Combines all required information to measure the production effectiveness
Combination of three specific boards
The appearance
WGCX Fast response
board
1
2
3
Action
list
board
shift
ly control board
Key
figures
board
Common
white boards
framed with common
creform
Action list board – dimensions and details
WGCX
fast response
board
2000 mm
1200 mm
2400 mm
1
All frames
of the boards
are
made of
Creform
Hourly
control
board
Current
shift
Previous
shift
Previous
shift
S
hiftly
control board
– dimensions and details
WGCX
fast response board
shiftly
control charts
Format: DIN
A3 for
Europe
(
297 x 420 mm)
2
9
00 mm
1200 mm
Key
figures
charts
Format
: DIN A4
for
Europe
(210mm x 297mm)
Handwritten tracking (daily)
Write direct on the
magnatic
window
History
charts
(
weekly
)
Action
list
(
weekly
)
Key
figures
board
– dimensions and details
WGCX
fast response board
3
2400 mm
1200 mm
Complaints
OEE
Availability
Performance
Quality
Logistics
Key
figures
board
– Complaints column
WGCX
fast response board
3
Complaints
Actual
complaints
/ Open 8D‘s
Visualized
complaints
in
the
layout
(. 4
red
dot
+
numbers
)
Copies
of
the
according
8D‘s
1
2
3
4
1
Key
figures
board
– dimensions and details
WGCX
fast response board
3
What
is
the
OEE?
Availability
Performance
Quality
OEE
Logistics
Complaints
How
the
fast
response
board
works
OEE
and
structure
The OEE control loop
How
the
fast
response
board
works
OEE control loop
Actual OEE
<
critical OEE
How
the
fast
response
board
works
Detailed tracking
necessary
OEE factors are shown
Complaints
Availability
Performance
Quality
Logistics
OEE
Q
C
D
QCD
74 %
Impact of measure
Impact of measure
404
min
79 %
-1
Rework / Scrap
70 %
Availability
Performance
Quality
0
Steps to update the board
When
to
do
what
?
Steps
to
update
the
board
shiftly
if
necessary
daily
weekly
Two
excel
sheets
in
use
Steps
to
update
the
board
Sheet 1:
Shiftly
sheet
for the
hourly control board
Sheet 2: OEE sheet
for
the
key
figures
board
Steps to update the board
Shiftly
Sheet 1:
Hourly
control
sheet
Shiflty
Step
2: Do
step
1
every
hour
Step
3:
Sum
of
each
column
Step
1:
Fill
the
columns
with
the
according
data
…
…
…
Step
4
:
Copy
sums
into
OEE
sheet
Sheet 2: OEE
sheet
Shiflty
Step 5: Just fill the blue highlighted cells with the sums from the Shiftly sheet
From Shiftly sheet to OEE sheet
Shiflty
…
Step
6:
Three
OEE
factors
and
OEE
are
calculated
automatically
Shiftly
data
collection
and
OEE
calculation
complete
Times are fitted to Utting.
Can be different to other locations
Steps to update the board
Daily
From
OEE
sheet
to
key
figures
board
Daily
Availability
Performance
Quality
OEE
Steps to update the board
Weekly
Where
to
find
the
charts
in
the
excel
file
Weekly
Step
1: OEE
excel
file
Step
2: Go
to
the
last
four
sheets
(
updated
automatically
)
Step
3: Print out
and
put
it
on
the
board
For
the
key
figures
board
Print
templates
OEE
Availability
可用性
Complaints
抱怨
Headlines
Performance
表现性
Quality
质量指数
Logistics
物流
Headlines
Hourly
control
chart
Q
C
D
Actual customer complaints
当前抱怨数量
Number
of open 8D
’
s
未关闭
8D
数量
Actual week until
today
本周至今天
[%]
Week before
上周
[%]
OEE = Availability x Performance x Quality
Actual week until
today
本周至今天
[%]
Actual week until today
本周至今天
[
Minute]
Machine
breakdowns
设备停机
Material
breakdowns
材料停机
Actual week until
today
本周至今天
[%]
Actual week until
today
本周至今天
[-
parts
]
Team performance
Actual week until
today
本周至今天
[%]
Actual week until today
本周至今天
[
parts]
Scrap
报废
Rework
返修
Number premium freights 2012 (customer)
Machining Workshop Capacity Plan
- OEE Assumption
