KAL DCL format
KAL Defect Classification List for all Opco. NO.: KAL-H/H-G022
Product: Safety boots Revision No.: 0
Remark: DCL listing requirments are min. grade of product, if any difference please check the relevant PS. Issue Date : 13/Oct/2005
Issued by: James Wang
Standard No.: EN20345/EN345 Approved by:
Point standard clause Attribute Category Level
Packaging and Labelling AQL: Critical-0 ,
1 Product must conform to sealed sample Major Level II
2 Missing CE mark/EN20345/EN345 or material composition label or size marking on product/packaging Critical Level II
3 Wrong product / packaging Major Level II
4 Missing barcode/Barcode read not equivalent to stated one Major Level II
5 Poor/broken packaging Major Level II
6 Barcode can't scanned out (please refer to remark 3 relating the requirement for scanning grade) Major/Minor Level II
7 Wrong version/incorrect for insturction manual/leaflet Major Level II
8 Polybag used over 190mm in mouth, add warning word on it Major Level II
9 Bag thicknes less than 38 microns, perforated with 6mm diameter holes Major Level II
Components and Appearance Check AQL: Critical-0 ,
1 Small parts contained (needle/metal accessory) Critical Level II
2 Insects contaminated Critical Level II
3 Open seam Major/Minor Level II
4 Poor/incompleted/insufficient stitching Major/Minor Level II
5 Torn on internal/external material Major Level II
6 Colour variation from sealed sample Major/Minor Level II
7 Needle holes on product Major Level II
8 Dirty/colour/oil stain on body Major/Minor Level II
9 Rough edges/body Major/Minor Level II
10 Long untrimmed threads Major/Minor Level II
11 Deformation/missing shape on product Major/Minor Level II
12 Sharp edges/sharp points on metal parts Critical Level II
13 Excessive glue exposed Major/Minor Level II
14 Broken of shoelace Major Level II
15 Pitted/cutting marks on last Major/Minor Level II
Safety Check
1 Metal detection testing Critical Level II
2 Impact test for toe cap failed Critical Level S-1
Physical Character and Dimension Check,
1 Dimension outside specification Major Level S-1
Function and Assembly Test,
1 Wearing test failed Major Level S-1
2 Water proof testing failed if applicable Major Level S-1
Rubbing Test
1 CE logo/OPCO's brand printed on product peeled off after erasing test Major/Minor Level S-1
Dropping Test
1 Failed product's function/poor workmanship/obviously damged packaging after dropping 1 master/outer carton from 1 corner, 3 edges and 6 faces. (please refer to remark 4 to determine the dropping height) Major/Minor
Remark:
1 Before ispection, 100% of the articles have been produced (finish products) and at least 80% a re packed in the export cartons. If quantity of products could not get above requirement, inform relevant QA immediately, and get QA confirmation before inspection.
2 If the inspection result is" Fail", inform relevant QA immediately. And leave factoy after QA approval.
3 Barcode scanning grade should be "B" class or above for B&Q, "C" or above for other OPCOs.
4 Carton Weight Dropping Height
&RPage &P of &N
