M
ap
easure
Project start:Jan,00
House keeping target
- No crack glass
- No oil around machine
- No unused materials
- All materials in point area
- Rubbish must be separated
E
Xplore
valuate
Root cause description
Operators
don’t care for
housekeeping
Old building
construction
in Feidong
No good
cleaning
machine for
production
line floor
There wasn’t
good &useful
control method
for
housekeeping
checking
Bad
Condition
A lot of
dust because
near Gf oven
ACTIVITIES
EFINE
ESCRIBED Solutionsmodified process
Make plan
Confirm everybody’s
responsibility for
housekeeping
Check the
housekeeping
score weekly
-1, Check the 5 items for per group of per shift, record the score of per line &
statistics, the line bonus will be effected by line score
-2, According to checking record, OCAP table will be formed by shift leader
-3, Shell quality must be improved for reducing crack glass
-4, The channel of suspension must be adjusted for avoiding powder off
-5, Solving the problem of oil leaky with maintenance
-6, Reducing some materials stock in production line
-7, Organizing the Team Work system & performance of production line
-8, Design the tools boxes of per machine for reducing adjustment time
Project
Plan
I Phase
• Effective responses to resistance
• Need the wall for separating GF&LF
• Resource need support
• Special machines for cleaning
No crack glass
All materials be point area
Rubbish has been separated completely
Big improvement in 2000
