KAL DCL format
KAL Defect Classification List for all Opco. NO.: KAL-H/H-G028
Product: AluminumTool Case Revision No.: 0
Remark: DCL listing requirments are min. grade of product, if any difference please check the relevant PS. Issue Date : 12/Dec/2005
Issued by: Handson Li
Standard No.: Approved by:
Point standard clause Attribute Category Level
Packaging and Labelling AQL: Critical-0 ,
1 Product must conform to sealed sample Major Level II
2 Wrong product / packaging Major Level II
3 Missing barcode/Barcode read not equivalent to stated one Major Level II
4 Poor/broken packaging Major Level II
5 wrong or missing the lable Major Level II
6 Barcode can't scanned out (please refer to remark 3 relating the requirement for scanning grade) Major/Minor Level II
7 Polybag used over 190mm in mouth, add warning word on it Major Level II
8 Bag thicknes less than 38 microns, perforated with 6mm diameter holes Major Level II
Components and Appearance Check AQL: Critical-0 ,
1 Sharp edges / sharp points (other than intended cutting edges) Critical Level II
2 Deformation / damage to components. Major/Minor Level II
3 Crack/Chips in glazed parts or component Major Level II
4 Rust / corrosion on any metal components. Major Level II
5 Flash marks on plastic parts/burr marks on metal parts Major/Minor Level II
6 Colour variation from sealed sample Major/Minor Level II
7 Scratched marks on surface Major/Minor Level II
8 Dirty stain on body Major/Minor Level II
9 Rough edges/body Major/Minor Level II
10 Poor or uneven plating/coating Major/Minor Level II
11 Alignment of assembled components must match sealed sample Major Level II
12 Components and fittings should wrapped and sealed well Major Level II
13 Hardboard inner lining and EVA is not broken Major Level II
Safety Check
1 Static loading test: fill mass in the case with of the max loading, hung it for 2 hours. Check any parts whether have damage. Critical Level S-1
2 Handle durability testing if necessary failed( with of the max loading,hang the handle of case on the securing bar with belt,free drop the case for5 times after lifting 10cm. Critical Level S-1
Physical Character and Dimension Check,
1 Dimension outside specification Major Level S-1
Function and Assembly Test,
1 Wrong or missing parts / hardware / instruction manual Major Level S-1
2 Key open and close the lock , whether esily broken Major Level S-1
3 Pass word of lock if easily setting and well operate Major Level S-1
4 Hardboard inner lining could not be well assemblied Major Level S-1
Rubbing Test
1 OPCO's brand printed on product peeled off after erasing test Major/Minor
Dropping Test Level S-1
1 Failed product's function/poor workmanship/obviously damged packaging after dropping 1 master/outer carton from 1 corner, 3 edges and 6 faces. (please refer to remark 4 to determine the dropping height) Major/Minor Level S-1
Remark:
1 Before ispection, 100% of the articles have been produced (finish products) and at least 80% a re packed in the export cartons. If quantity of products could not get above requirement, inform relevant QA immediately, and get QA confirmation before inspection.
2 If the inspection result is" Fail", inform relevant QA immediately. And leave factoy after QA approval.
3 Barcode scanning grade should be "B" class or above for B&Q, "C" or above for other OPCOs.
4 Carton Weight d Dropping Height
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