玻璃工藝教程（二）玻璃的加工byDr. SuR200, Touch Technology Development the FutureTPK Confidential and Proprietary Information2012/3/9
玻璃的加工熱加工吹制、壓模、鑄造、離心成型、拉絲、熔合、熱彎、絲印、堆釉冷加工切割、研磨、鉆孔、ܙӀ、鑲൪、றᛤ、噴砂、蝕刻、粘合表面處理清洗、表面鋼化(化學ம化)、ᗓጢ(AR/AG/AF、Decoration Coating)Touch the FutureTPK Confidential and Proprietary Information2012/3/9
加工—᠗ǵᅙӝǵڋ模造單色染色澆鑄熔合吹制Free bowlMold bowln2012Touch the FutureTPK Confidential and Proprietary Informatio/3/9
加工—চ將玻璃加熱到軟化點，放置在根據彎曲弧度設計的模具上，然后退火、冷卻ᔈҔ汽車玻璃、傢俬、水族箱等ഢ循環式熱彎爐：占地小、耗能低、產量大往復式熱彎爐單室熱彎爐：效率低、熱彎周期長、靈活性高、適合打樣用ቹៜ፦ໆӢન溫度：時間長，৪ᡂ過大，不利于Ӏ學性ǹ時間อ，৪ᡂ小，不利于形狀控制疊/單Т熱彎：疊Т適合֨ቫ玻璃模具溫度曲線熱彎爐：電爐較優/3/9Touch the FutureTPK Confidential and Proprietary Information2012
հ加工—Ϫപ()ᐒఓϪപ玻璃刀（鑽石刀）：黃銅端部鑲有金剛石切割時加入煤油，對切口和刀具壽命較為有利金剛石鋸磨料切割ОฃϪപ熔斷極冷切割爆口CNCϪപTouch the FutureTPK Confidential and Proprietary Information2012/3/9
հ加工—Ϫപ(二)НΘ（waterjet)原理應用例្Ϫപ瞬間氣化(Direct Cut-through)Thermal CrackLaser ScribeLaser Direct Cut-throughTouch the FutureTPK Confidential and Proprietary Information2012/3/9
հ加工—ࣴᑃ()ࣴᑃᐒ（PolishMachine）理論平均凹陷深度h=KDદቫ平均深度f=દቫന大深度F=(~)hK: 磨料研磨த數D: 磨料平均ޔ徑決定因子磨料懸浮液的濃度和給料量磨盤轉速和壓力磨盤材料Touch the FutureTPK Confidential and Proprietary Information2012/3/9
հ加工—ࣴᑃ(二)ᑃᜐᐒ（GrindingMachine)Touch the FutureTPK Confidential and Proprietary Information2012/3/9
հ加工—ᢕϾ超硬鉆鑚孔法研磨鑚孔法：小口徑，薄板加工適用金剛石鑚孔法超聲波鑽孔法Touch the FutureTPK Confidential and Proprietary Information2012/3/9
冷加工–ჴ例Touch the FutureTPK Confidential and Proprietary Information2012/3/9
Dimension the FutureTPK Confidential and Proprietary Information2012/3/9
հ加工—ቔࣳ利用高壓高速氣流，帶著細流的石英砂或金剛砂噴吹到玻璃表面，使玻璃表面形成毛面決定因子氣流速度砂粒形狀、大小砂粒硬度Touch the FutureTPK Confidential and Proprietary Information2012/3/9
հ加工—្ᓁڅ鐳射鑽孔鐳射內雕BarcodeTouch the FutureTPK Confidential and Proprietary Information2012/3/9
߄य़ೀ—ϯᏢமϯWhat is chemical strengthen?K+K+K+K+K+K+K+K+K+K+Na+Na+Na+Na+Na+Na+Na+Na+Na+Raw GlassNa+Soda-Lime GlassNa+Na+Na+Na+Na+Na+Na+Na+Na+Na+K+K+K+K+K+K+K+K+K+K+KNO3on2012Touch the FutureTPK Confidential and Proprietary Informati/3/9
What is the Key of C/S?Key FactorsProperties Performance of Glassof GlassHomogeneousBall Drop TestSurface Pre-HeatingStress (MPa)3-P Bending TestMajor TankDepth of C/S Layer (um)4-P Bending TestCooling9Touch the FutureTPK Confidential and Proprietary Information2012/3/
What kind of test we do after c/s process?Depth of c/s LayerSurface Stress of c/s LayerBall Drop Test4-P Bending TestTouch the FutureTPK Confidential and Proprietary Information2012/3/9
Ball Drop TestBall (depends on customer’s requirement) Steel Ball, : from 10 cm to brokenTouch the FutureTPK Confidential and Proprietary Information2012/3/9
4-Point Bending Test ProcedureJSH-500 Electronic horizontal force machine & Sandu force meter• Blade moving velocity：Level 3, about 5mm/s• Force Positions: See figure below• long side vertically placedPeak Pulling Force before glass bustedSampleFixtureTouch the FutureTPK Confidential and Proprietary Information2012/3/9
߄य़ೀ—మዅ()ෳ၂ݤፕ呵痕試驗法( breath figure test)接觸角量測：慣用方法，接觸角愈小，表面愈干凈靜摩擦系數量測Touch the FutureTPK Confidential and Proprietary Information2012/3/9
߄य़ೀ—మዅ(二)మࢱБݤ單一溶劑清洗混合溶劑清洗清洗劑必須是化學上相容，且不產生沉淀酸、碱溶液間須用清水先清洗過含水溶液與有機液間須加入助溶劑Touch the FutureTPK Confidential and Proprietary Information2012/3/9
߄य़ೀ—ᇑڅ利用氫氟酸對玻璃表面腐蝕，使成不透明毛面Touch the FutureTPK Confidential and Proprietary Information2012/3/9
